Installing AAC Block
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Installing AAC Block

Views:63     Author:Site Editor     Publish Time: 2020-11-13      Origin:Site

AAC building systems have been successfully developed and implemented for 65 years. They have been used in residential and commercial applications.

This article will provide a detailed explanation of the installation steps for AAC blocks from a factory perspective. This article provides recommendations and guidance only; the installing contractor should determine specific operations.


Table of Content


Tools required for installation

There are a full range of tools that are specially designed to assist the block layer in installing AAC masonry products and increase productivity at the job site. 

Installing Aercon Block-02

AAC masonry installation require the following masonry tools:


Installing Aercon Block-03

AAC Jumbo Block

Additional tools required for installing AAC jumbo masonry units.

AAC Masonry Products Leveling Course



Installation Steps:

Step 1 - Layout wall lines

Lay out wall lines on building slab by control lines.

 

Installing Aercon Block-04

Step 1 - Layout wall lines

Step 2 - Start the leveling bed

At the highest corner of the slab place a full width 1/2" deep sand-cement mortar joint using a masonry trowel.

Do not use thin-bed mortar or large grain mortar for the leveling bed joint.

If moisture and wicking is a problem, add water resistance mixture to sand-cement mortar.

 

Installing Aercon Block-05

Step 2 - Start the leveling bed


Step 3 - Set the first corner block

Set the first corner block in the sand -cement mortar and adjust the joint as needed. To achieve the required height, lower or raise the block by tapping down with a rubber mallet or by adding additional mortar beneath.

 

Installing Aercon Block-06

Step 3 - Set the first corner block


Step 4 - Mix thin-bed mortar

Mix approved AAC thin-bed mortar in a clean mixing container (5-gallon bucket or pail) per manufacturer's directions. The consistency of the mixed thin-bed mortar should be such that it flows easily through the teeth of the notched trowel leaving the shape of the teeth in the mortar bed.

Thin-bed mortar droppings should not be used.

 Installing Aercon Block-07

Step 4 - Mix thin-bed mortar


Step 5 - Set second corner block

Set the second corner block adding thin-bed mortar to the head joint with the ¼ inch notched trowel.

Installing Aercon Block-08Installing Aercon Block-09

Step 5 - Set second corner block

Step 6 – Repeat for additional corners

Repeat subsequent steps for each corner using a builder's level to maintain an equal elevation. Triple check each lead corner in all three planes.

Installing Aercon Block-10Installing Aercon Block-11

Step 6 – Repeat for additional corners


Step 7 - Fill-in completion of level course

After building the lead corners, pull a string between corners to complete the leveling course. Sand-cement mortar should be used for the bed joint and thin -bed mortar for each head joint. Level across each block to insure a plumb wall.

Do not use sand-cement mortar for courses other than the leveling course.

 

Installing Aercon Block-12

Step 7 - Fill-in completion of level course


Step 8 - Install lintels as required

Install lintels with a minimum 8" bearing (overlap) where required.

Lintels End bearing for lintels should normally be not less than 8". Where stresses under lintel bearing will exceed permissible values (e.g. under heavy concentrated loads), concrete spreaders or pad stones should be incorporated. Cold bridging at lintel positions can be avoided by the use of AAC in association with appropriate types of lintels. These allow the insulating properties of AAC blocks to be continuous across the wall face and can facilitate the placing of subsequent door and window fasteners. If multiple courses of U-Block are used, notching is required to allow concrete to get to the lowest course. Always pre-wet the u-block before pouring the grout.

 

Installing Aercon Block-13

Step 8 - Install lintels as required




AAC Masonry Products Points To Check

Point 1

Leveling course must be level and plumb. Do not proceed to subsequent courses until leveling course has set sufficiently

Point 2

Blocks must be installed in a running bond with a 8" bearing (overlap). Lintels must be installed with a minimum 8" bearing (overlap).

Point 3

All head and bed joints must be solid with approved AAC thin-bed mortar for full adhesion. Do not tooth.

 

Installing Aercon Block-14


Disclaimer: The information contained within this document shall be used as guidelines for workmanship and general construction practices for the installation of AAC Products. This information should be recognized as recommendations and should be used with judgment. Implementation, interpretation and use of this document shall be the sole responsibility of the Installation Contractor.

 


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